John Deere Products & Services D100 User Manual

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John Deere Tractors
D100 Series
OPERATOR'S MANUAL
John Deere Tractors
D100 Series
OMGX24920 ISSUE I3 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
John Deere Power Products
North American Edition
Printed in U.S.A.
*OMGX24920*
*DCY*
*OMGX24920*
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Summary of Contents

Page 1 - *OMGX24920*

John Deere TractorsD100 SeriesOPERATOR'S MANUALJohn Deere TractorsD100 SeriesOMGX24920 ISSUE I3 (ENGLISH)CALIFORNIAProposition 65 WarningDiesel e

Page 2 - Introduction

Prevent Equipment FiresPY19036—UN—07AUG13Clean and inspect the entire machine.Carefully read Operator’s Manual Machine Cleanout section for details.Av

Page 3 - Contents

• Use extra care when loading or unloading the machine into a trailer ortruck.• Always wear safety goggles or safety glasses with side shields whenope

Page 4 - Product Identication

• Death or serious injury can occur when young children associatehaving fun with a lawn mowing machine simply because someone hasgiven them a ride on

Page 5 - Safety Labels—Text

MXT005363—UN—10JUL13Operating Near HazardsGXAL41966—UN—04MAR13Example side view of slope and hazards, showing areas (A), (B), and (C).• Do not mow or

Page 6

• Excessive towed load can cause loss of traction and loss of control onslopes. Reduce towed weight when operating on slopes.• Never allow children or

Page 7

• If an accident occurs, see a doctor immediately. Any uid injected intothe skin must be surgically removed within a few hours or gangrenemay result.

Page 8 - Safety Labels—No Text

• Always maintain the correct tire pressure. Do not inate the tiresabove the recommended pressure. Never weld or heat a wheel andtire assembly. The h

Page 9

GXAL41969—UN—04MAR13Single cylinder shownGXAL41970—UN—04MAR13Twin cylinder shown2. Engine intake screens (E), cooling ns (F), and oil cooler (ifequip

Page 10 - GXAL42347—UN—04MAR13

GXAL41973—UN—04MAR135. Under left side panel near fuse block (K), and all wiring, including thebattery (L) and related wiring harnesses (M).AssemblyCh

Page 11

GXAL41975—UN—04MAR132. Push throttle lever (A) up to full throttle position.3. Engage attachment engagement switch (B) and allow mower to runfor 10 se

Page 12 - Operating on Slopes

Thank You for Purchasing a John DeereProductWe appreciate having you as a customer and wish you many years ofsafe and satised use of your machine.Usi

Page 13 - Towing Loads Safely

Operating ControlsOperator Station Controls (D105)PY19028—UN—07AUG13A — Brake pedalB — Park Brake Lock LeverC — Throttle/Choke LeverD — Reverse Implem

Page 14 - Avoid High Pressure Fluids

Operator Station Controls (D110, D125, D130)PY19030—UN—07AUG13A — Brake PedalB — Park Brake Lock LeverC — Throttle/Choke LeverD — Service Reminder/Hou

Page 15 - Tire Safety

Operator Station Controls (D140, D160, D170)PY19049—UN—07AUG13A — Brake PedalB — Park Brake Lock LeverC — Throttle/Choke LeverD — Reverse Implement Op

Page 16 - Machine Cleanout

GXAL41979—UN—04MAR132. Lift up on (A) on right side of seat.3. Lean forward and slide seat forward or rearward to desired position.Do not lean back on

Page 17

easily slide in and out beneath the mower deck when the mowerdeck is correctly adjusted.GXAL41982—UN—04MAR13107 cm (42 in.) mower deck shown• If the f

Page 18 - Assembly

The front blade tip must be specied distance lower than rearblade tip.SpecicationMower Deck Blade Outside Tips to Ground (Difference)— Distance . .

Page 19

4. Try to start engine.Result: Engine must not crank. If engine cranks, there is a problem withyour safety interlock circuit.Testing Park Brake1. Park

Page 20 - Operating Controls

mower/engine (C) service interval has been reached. When service isrequired, the service “SVC” arrows (D) will periodically ash for twohours. Follow

Page 21

2. Turn key to STOP position. Engine will stop and headlights will turnoff.3. Remove key.4. Lock the park brake.Using Travel Controls on AutomaticTran

Page 22 - Operating

1. Stop forward travel.2. Look behind the machine to be sure there are no bystanders.GXAL41996—UN—04MAR133. Push and hold in the reverse implement swi

Page 23

ContentsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Product Identication . . . . . . . . . . . . . . . . . . . . .

Page 24

Unplugging Mower, Bagger, or MaterialCollection SystemCAUTION: Do not attempt to unplug attachment with machinerunning.• RRoottaattiinngg bbllaaddeess

Page 25

GXAL41999—UN—04MAR137. Secure front of machine at both sides of the axle at points (A) totrailer with heavy-duty straps, chains, or cables. Straps mus

Page 26

Using AccessoriesPY19031—UN—07AUG13Using the Power Port (If Equipped)CAUTION: Safe operation requires your full attention. Do notwear radio or music h

Page 27

• On 107 cm (42 in.) deck: Check and adjust mower deck belt tension.• On 107 cm (42 in.) deck: Check and adjust mower deck spindlebrakes.• Lubricate m

Page 28

122 cm (48 in.) and 137 cm (54 in.) Mower Decks:GXAL42006—UN—04MAR13122 cm (48 in.) mower deck used for illustrationA — Deck Idler PivotB — Spindle Gr

Page 29

GXAL42008—UN—04MAR13Twin cylinder engine shown4. Remove dipstick (A). Wipe with clean cloth.5. Install and tighten dipstick.6. Remove dipstick.7. Chec

Page 30

12. Start and run engine at idle to check for leaks. Stop engine. Fix anyleaks before operating.13. Check oil level. Add oil if necessary.14. Install

Page 31

PY19032—UN—07AUG135. Loosen knobs (A) and remove cover (B).IMPORTANT: To prevent engine damage, do not allow any foreignobjects to fall into the carbu

Page 32 - Service Intervals

10. Install new lter assembly back onto air cleaner base.11. Install air cleaner cover and tighten two knobs.12. Lower hood.Checking and Cleaning Emi

Page 33 - Service Lubrication

GXAL42023—UN—04MAR136. Slide hose clamps (A) away from fuel lter (B) using a pliers.7. Disconnect hoses from lter, and raise fuel lines vertically t

Page 34 - Service Engine

Engine Serial Number LocationGXAL41942—UN—04MAR13Single cylinder enginesGXAL41943—UN—04MAR13V-Twin enginesRegister Your Product and Warranty OnlineTo

Page 35

CAUTION: Mower lift arms can pinch ngers. Lift arms arespring loaded and can snap back when deck is removed.Lock lift lever before pulling pin to rem

Page 36

IMPORTANT: To prevent clutch damage, make sure front draft rod isinstalled correctly. Secure rod with washer and springlocking pin on the left side of

Page 37

GXAL42034—UN—04MAR133. Remove drive belt:a. Remove three capscrews and belt shield (A).b. Remove two capscrews and belt shield (B).c. Loosen sheaves (

Page 38

GXAL42037—UN—04MAR133. Remove left and right belt shields, and adjust two blade brakes (A).GXAL42038—UN—04MAR134. Measure distance from spindle brake

Page 39 - Service Transmission

Installing Mower Blades1. Position mower blade (C) with the cutting edge towards the ground.2. Align the splined center hole in the blade with the spl

Page 40 - Service Mower

GXAL42044—UN—04MAR132. Disconnect negative (-) battery cable (A).3. Push red cover (B) away from positive (+) battery terminal andremove cable (C) fro

Page 41

GXAL42046—UN—04MAR133. Turn bulb socket (A) 1/4 turn counterclockwise to remove.4. Replace defective bulb with a new bulb.5. Insert bulb socket into h

Page 42

4. Remove fuel tank cap slowly to allow any pressure built up in tank toescape.5. Fill fuel tank only to bottom of ller neck. Do not overll.6. Insta

Page 43

Installing1. Slide right side hood pivot into tractor bracket with hood in openposition (left side pivot will slide into place as hood closes) and slo

Page 44 - Service Electrical

CAUTION: Components are installed under spring tension.Wear eye protection and use proper tools when installing andremoving components with spring ten

Page 45

Safety Labels—TextSafety Label Location (Text)GXAL41944—UN—04MAR13Use label number listed in table below to locate complete text of safety label messa

Page 46 - Service Miscellaneous

InstallingIMPORTANT: Do not lose the shaft key. Key must be installed forwheels to rotate and tractor to move.NOTE: Rear wheels are installed with val

Page 47

MowerIF CHECKDischarge Chute Plugged Travel speed too fast.Grass too long.Grass too wet.Engine rpm not at wide open throttle.Restricted air ow.Belt i

Page 48

11. Store the vehicle in a dry, protected place. If vehicle is stored outside,put a waterproof cover over it.Removing Machine From Storage1. Check tir

Page 49

Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI Group U1CapacitiesModels D105, D110Cr

Page 50 - Troubleshooting

designed, built and equipped to meet the State’s stringent anti-smogstandards. John Deere must warrant the emissions control system onyour spark ignit

Page 51 - Preparing Machine for Storage

exemplary arising in connection with the sale or use of or inability to usethe non-road equipment or engine for any other purpose.b) No express emissi

Page 52 - Specications

1. Refer to the appropriate attachment, machine or equipment operatormanuals.2. Contact your John Deere dealer with unanswered questions.3. In North A

Page 53 - Warranty

Service RecordRecord Service DatesOil Change Oil Filter Change (If Equipped) Lubricate Machine Air Cleaner Element Check/Clean Fuel Filter ChangeServi

Page 54

Slope GaugeSlope Gauge58

Page 55 - Getting Quality Service

Slope Gauge TemplateNOTE: Cut along left boundary line of graphic as a guide to removetemplate.MXT007077—UN—11JUN13Use this slope gauge to determine i

Page 56

Understanding The Machine Safety LabelsMXAL42363—UN—22MAY13The machine safety labels shown in this section are placed in importantareas on your machin

Page 58 - Slope Gauge

AAccessories, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Air cleaner elements (D105 and D110), checking andclea

Page 59

Weights, using. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Wheel Assembly, Removing and Installing Front . . . .

Page 60

Notes

Page 61

Notes

Page 62

WARNINGGXAL41951—UN—04MAR13AVOID SERIOUS INJURY OR DEATH• Drive up and down slopes, not across.• Avoid sudden turns.• If machine stops going uphill, s

Page 63

Safety Labels—No TextSafety Label Location (No Text)PY19054—UN—16AUG13Non-text labels are required for certain regions of the world. Your machine may

Page 64

Understanding The No-Text Machine SafetyLabelsTCT005498—UN—11SEP12At several important places on this machine safety signs are afxedintended to signi

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